VW R36 Engines - Hardware differences?

Discussion in 'VR5, VR6 & Wx' started by Neal H, Oct 10, 2012.

  1. Neal H Forum Member

    Joined:
    Oct 18, 2007
    Likes Received:
    5
    Hi all,

    Just a quick question in the hope that someone will have looked this up on Etka. Does anyone know if there were any engine hardware updates between the passat 3.6L BLV engine code and the later R36 BWS engine code? I know the output rose by circa 20 hp but was this attributable to software updates, hardware, or a combination of both. I guess the major things I am interested in are cams, pistons, rods, head, fueling & VVT + valvetrain.

    Unfortunately my version of etka only goes up to 2007 and changeover appears to have been just after my version was issued.

    Any experience would be much appreciated,

    Thanks,

    Neal.
     
  2. Toyotec

    Toyotec CGTI Committee - Happy helper at large Admin

    Joined:
    Jul 26, 2006
    Likes Received:
    3,323
    Location:
    Creating Pfredstarke
    Neal,

    Since no one could step forth...

    I understand the infomation from VW suggests yes there are.

    The bores in both are the same 89mm

    BWS - R36 from March 08
    Displacement: 3597cc
    Peak Power: 295bhp@6600 rpm
    Peak torque: 261lbft from 2400-5000rpm
    CR: 11.4:1
    Stroke: 96.5mm

    BLV - from June 08
    Displacement: 3580cc
    Peak Power: 275bhp@6200 rpm
    Peak torque: 268lbft from 2800-5000rpm
    CR: 12:1
    Stroke: 95.9mm (same stroke/crank as 3.2 VR6 engines)

    There were later engines that became available in 2009 and they are

    CDVA - 3.6 from March 09
    Displacement: 3597cc
    Peak Power: 256bhp@6000 rpm
    Peak torque: 261lbft@2400
    CR: 11.4:1
    Stroke: 96.5mm

    CNNA - 3.6 from May 11
    Displacement: 3580cc
    Peak Power: 275bhp@6200 rpm
    Peak torque: 261lbft from 2800
    CR: 11.4:1
    Stroke: 95.9mm

    In order to achieve the power and torque targets, the engines must be run on 98 RON fuel. Running on 95 RON would result in reduced performance.

    I also have the power/torque plots for both variations as well.

    I can also see there is quite a lot of conflicting infomation out on the internet :o

    HTH.
     
  3. Neal H Forum Member

    Joined:
    Oct 18, 2007
    Likes Received:
    5
    Thanks Eddie,

    Apologies for the long delay with my appreciation. Would it be possible for you to post the plots for the different variants too?
     
  4. pascal77uk Paid Member Paid Member

    Joined:
    Jul 12, 2006
    Likes Received:
    572
    Location:
    Chelt
    Interesting info Eddie, do you know the weight of the 12v VR6- 24v r32 mk4 and mk5 and the R36 engines
     
  5. rubjonny

    rubjonny Administrator Staff Member Admin

    Joined:
    Oct 31, 2003
    Likes Received:
    3,321
    Location:
    Bracknell
    Ok some ETKA digging for you!

    Basic block for 3.2 AXZ, 3.6 BLV/BWS appears similar, they all use the same sump. but the driver side end seal is different:
    022 103 151 D - AXZ/BLV
    03H 103 151 B - BWS

    cylinder head uses same basic parts all over, but the casting must be slightly different somehow:
    03H 103 351 A - AXZ/BLV
    03H 103 151 B - BWS

    cylinder head gasket is the same for all:
    03H 103 383 K

    Cranks are all different:
    03H 105 101 A - early AXZ
    03H 105 101 C - late AXZ
    03H 105 101 B - BLV
    03H 105 101 H - BWS

    conrods all the same as are all the bearing shells:
    03H 198 401 A - conrod

    pistons are all different:
    03H 107 065 J - piston 1, 3, 5 - AXZ
    03H 107 065 N - piston 1, 3, 5 - BLV
    03H 107 065 S - piston 1, 3, 5 - BWS

    03H 107 066 J - piston 2, 4, 6 - AXZ
    03H 107 066 N - piston 2, 4, 6 - BLV
    03H 107 066 S - piston 2, 4, 6 - BWS

    03H 198 151 A - set of piston rings - AXZ
    03H 198 151 B - set of piston rings - BLV
    03H 198 151 C - set of piston rings - BWS

    camshafts + valves:
    03H 109 101 J - camshaft, outlet - BLV/BWS/AXZ
    03H 109 102 J - camshaft, inlet - BLV/BWS
    03H 109 102 K - camshaft, inlet - AXZ

    022 109 601 G - inlet valve, 102
    022 109 601 H - inlet valve, 136
    022 109 611 N - exhaust valve, 102 - AXZ/BLV
    022 109 611 P - exhaust valve, 136 - AXZ/BLV
    022 109 611 D - exhaust valve, 102 - BWS
    022 109 611 E - exhaust valve, 136 - BWS

    Cam chains etc all same except for an 'input shaft' differs on BWS which is just the stud one of the sprockets runs on (maybe down to the different end seal above?)

    oil pump, pickup etc all same but dipstick and guide tube differs for AXZ, possibly just down to inlet packaging or something

    oil filter etc same on all, but cooler + seal different on BWS. seal is larger so maybe the oil cooler is just bigger? end cover is same on all

    coolant pump, thermostat and engine flanges same on all, some hoses differ on the 3.6 engines to the 3.2

    inlet manifold same on both 3.6 engines, but different to 3.2 (3.2 is 1 piece, 3.6 is split):
    03H 133 185 F - inlet manifold - AXZ
    03H 133 201 N - inlet manifold upper part - BLV/BWS
    03H 133 204 B - inlet manifold lower part - BLV/BWS
    03H 133 062 - throttle body - BLV/BWS/AXZ

    fuel rail and injectors are same on all, fuel pump differs on BWS
     
  6. pascal77uk Paid Member Paid Member

    Joined:
    Jul 12, 2006
    Likes Received:
    572
    Location:
    Chelt
    Great info John, do you know engine weights?
     
  7. rubjonny

    rubjonny Administrator Staff Member Admin

    Joined:
    Oct 31, 2003
    Likes Received:
    3,321
    Location:
    Bracknell
    no idea sorry!
     
  8. Sean_Jaymo Forum Member

    Joined:
    Sep 17, 2012
    Likes Received:
    5
    Location:
    Lincolnshire
    Apparently the 24v 2.8 is lighter than the 2.9/8 12v VR6 lumps due to items like plastic manifolds and a more modern manufacturing techniques. I'm also fairly confident that there is only a small amount of extra weight added when you jump to the R32 and the R36 respectively due to uprated manifolds, cranks and other such things.

    The most common number I seem to find when it comes to engine weight is for the 2.8 VR6 being in the region of 185KG's.
     
  9. oburT6RV Forum Member

    Joined:
    Apr 12, 2011
    Likes Received:
    0
    I don't think the plastic intake makes up for the difference in the cylinder head weight. The 24V head is a LOT heavier than the 12V's.
     

Share This Page

  1. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register.
    By continuing to use this site, you are consenting to our use of cookies.
    Dismiss Notice