Can anyone see any issues with fitting a 5 speed 02j EGU gearbox from the 2.0 Gti 8v Golf/Bora onto a 1.8t engine? It seems to be the 'box most commonly available with the 3.9 FD I'm after. I understand I'll possibly have to change the drive flanges from 110mm to 100mm and mess around with mountings (coming from an 02a), but the main uncertainty is the shift tower - is it the early or later 02j type? Maybe it depends on the year of the car. I need to have it rebuilt, fit quaife diff, and use the later 02j cables and shifter, with cable clutch actuator. Grateful for any guidance
Here is a comparison of the gear ratios between the 02J EGU and the 02A CBA gearbox as in your signature. I would say at first glance the EGU gear spacing is more suited to your engine. Others can chime in on the 02J shifter tower and overall speed in gears/rpms etc.
Thank you for posting that up Eddie. Yes, I think that gearset would be pretty good. Nige, I don't know the differences, only that I'm led to believe the later one has the better quality shift, do you agree? May be cobblers. Also that the later one will have the connections to fit the cables I have. I need to do some more digging. If I end up with the earlier version, I'm faced with trying to find a later tower which is a PITA as they're not often found separated from the 'box. Thanks for your input. I'll try to find some images of the EGU box.
Just a different way of using what Eddie posted. Some may find it easier to visualise. Shows the rpm drop if changing gear at a set rpm. Download the spreadsheet and have a play yourself http://www.gearboxman.co.uk/download/gearspeeds.v2.xls EGU CBA
All these are 02j boxes with 3.9 FD's and 5 gears, from what I've found. Most info from CGti and links. It's just confirming the tower spec that's holding me up. EBQ 1.8t Beetle/Golf 2001 EGD Beetle 99 EGQ Golf 2000 onwards EMT Golf/Beetle FBW Golf 1.8t 2000 onwards EGU Bora 03 EGX Beetle 01 EHB Bora 02 ELG Beetle 01 EMR Bora 01 FBK Bora FBL Beetle 01 FDS Beetle 04/01 onwards
My wife just looked at me and shook her head slowly.... lol I`ve just popped out to the Garage, I have far too many bits and pieces. Cannibalized a bit, but you get the idea. 02a Shifter 02j Shifter 02j On the left 02a on the left
lollol Even I understand that! I reckon this thread will be linked many times in the future! I get those looks and shakes of the head too Nige, stay in your house now, and grab a beer lol Thanks very much for clarifying. I was under the impression there was an early/inferior 02j tower, and a later, preferable one. Again, I may be mistaken. I'll try to obtain a pic of the 'box I commit to, just to be sure I get the right tower. Enjoy your evening! Edit: I ordered a 'box from a dismantlers and will have it rebuilt, will keep you posted.