02j EGU 2.0 Golf/Bora Gearbox on 1.8t

Discussion in 'Transmission' started by Jommanjo, Feb 21, 2015.

  1. Jommanjo Forum Member

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    Can anyone see any issues with fitting a 5 speed 02j EGU gearbox from the 2.0 Gti 8v Golf/Bora onto a 1.8t engine? It seems to be the 'box most commonly available with the 3.9 FD I'm after.

    I understand I'll possibly have to change the drive flanges from 110mm to 100mm and mess around with mountings (coming from an 02a), but the main uncertainty is the shift tower - is it the early or later 02j type? Maybe it depends on the year of the car. I need to have it rebuilt, fit quaife diff, and use the later 02j cables and shifter, with cable clutch actuator.

    Grateful for any guidance :thumbup:
     
  2. Toyotec

    Toyotec CGTI Committee - Happy helper at large Admin

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    Here is a comparison of the gear ratios between the 02J EGU and the 02A CBA gearbox as in your signature.

    [​IMG]

    I would say at first glance the EGU gear spacing is more suited to your engine.

    Others can chime in on the 02J shifter tower and overall speed in gears/rpms etc.
     
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  3. Nige

    Nige Paid Member Paid Member

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    Not 100% on the tower, but isn't the only difference the 'cup' hole id that the tower slots into?
     
  4. Jommanjo Forum Member

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    Thank you for posting that up Eddie. Yes, I think that gearset would be pretty good.

    Nige, I don't know the differences, only that I'm led to believe the later one has the better quality shift, do you agree? May be cobblers.

    Also that the later one will have the connections to fit the cables I have. I need to do some more digging.
    If I end up with the earlier version, I'm faced with trying to find a later tower which is a PITA as they're not often found separated from the 'box.

    Thanks for your input. I'll try to find some images of the EGU box.
     
  5. Nige

    Nige Paid Member Paid Member

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  6. HummuH Forum Member

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    That is the exact combo I think I need too, perfect top gear speeds for me.

    [​IMG]
     
  7. Jommanjo Forum Member

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    Appreciate you posting that Nige :thumbup:
     
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  8. Jommanjo Forum Member

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    All these are 02j boxes with 3.9 FD's and 5 gears, from what I've found. Most info from CGti and links. It's just confirming the tower spec that's holding me up.

    EBQ 1.8t Beetle/Golf 2001
    EGD Beetle 99
    EGQ Golf 2000 onwards
    EMT Golf/Beetle
    FBW Golf 1.8t 2000 onwards
    EGU Bora 03
    EGX Beetle 01
    EHB Bora 02
    ELG Beetle 01
    EMR Bora 01
    FBK Bora
    FBL Beetle 01
    FDS Beetle 04/01 onwards
     
  9. Nige

    Nige Paid Member Paid Member

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    My wife just looked at me and shook her head slowly.... lol

    I`ve just popped out to the Garage, I have far too many bits and pieces. [:$] Cannibalized a bit, but you get the idea.

    02a Shifter
    [​IMG]

    02j Shifter
    [​IMG]

    02j On the left
    [​IMG]

    02a on the left
    [​IMG]

    [​IMG]
     
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  10. Jommanjo Forum Member

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    lollol Even I understand that! I reckon this thread will be linked many times in the future!
    I get those looks and shakes of the head too

    Nige, stay in your house now, and grab a beer lol Thanks very much for clarifying.

    I was under the impression there was an early/inferior 02j tower, and a later, preferable one. Again, I may be mistaken. I'll try to obtain a pic of the 'box I commit to, just to be sure I get the right tower.

    Enjoy your evening! :thumbup:

    Edit: I ordered a 'box from a dismantlers and will have it rebuilt, will keep you posted.
     
    Last edited: Feb 23, 2015

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