02m Torque settings

Discussion in 'Transmission' started by PAB, Feb 17, 2010.

  1. PAB

    PAB CGTI Regional Host

    Joined:
    Mar 22, 2008
    Likes Received:
    44
    Location:
    Mansfield Notts.
    Hi all,
    Can someone please let me know what the Torque setting is to tighten the drive flanges up on an 02m 6speed box please?

    Thanks
    Philip
     
  2. sambo Paid Member Paid Member

    Joined:
    Jan 12, 2004
    Likes Received:
    441
    Location:
    United Kingdom
    Id like to know this as well...

    Iv just tightened mine as much as i could whilst holding them with long extension bar wedged between cpl of bolts

    Most probably done them wrong...
     
  3. rubjonny

    rubjonny Administrator Staff Member Admin

    Joined:
    Oct 31, 2003
    Likes Received:
    3,330
    Location:
    Bracknell
    from an 0a8 gearbox manual (which afaik = 02m)

    fange shaft on gearbox (conical screw) - 33 Nm
     
  4. Supercharged Forum Member

    Joined:
    Apr 25, 2006
    Likes Received:
    3
    Bit more than that!

    M8 bolt is 40Nm but the M10 bolts (allen head as fitted to 6spd boxes) are 70Nm!
     
  5. rubjonny

    rubjonny Administrator Staff Member Admin

    Joined:
    Oct 31, 2003
    Likes Received:
    3,330
    Location:
    Bracknell
    hmm so why is the elsawin printout for the 08a saying otherwise? its a fabia one if that makes any difference...
     
  6. rubjonny

    rubjonny Administrator Staff Member Admin

    Joined:
    Oct 31, 2003
    Likes Received:
    3,330
    Location:
    Bracknell
  7. Toyotec

    Toyotec CGTI Committee - Happy helper at large Admin

    Joined:
    Jul 26, 2006
    Likes Received:
    3,324
    Location:
    Creating Pfredstarke

    That is correct!
    MK4 with AUQ engine and 02M gearbox with M10 multi-point socket head bolts 70Nm.
    S3 with BAM engine and 02M gearbox FZL with M10 mulit-point 70Nm.
     
  8. Toyotec

    Toyotec CGTI Committee - Happy helper at large Admin

    Joined:
    Jul 26, 2006
    Likes Received:
    3,324
    Location:
    Creating Pfredstarke
    Depends on which diagram, but you would need to go to the running gear section for removing front drive shafts. M8= 40Nm M10 70Nm Pre tightening 10Nm (nip-up).
     
  9. rubjonny

    rubjonny Administrator Staff Member Admin

    Joined:
    Oct 31, 2003
    Likes Received:
    3,330
    Location:
    Bracknell
    I went to the section for rebuilding the diff, and it told me torque setting for the CV cup bolt is as above. you can see it clearly labled as '16' in the diagram, and it says 25nm. where are you guys getting your torque figures from if not ElsaWin?

    edit: ok i found the section you mean, but why is it there? the cv cup isnt listed as needing to be removed as part of driveshaft removal and refitting, so why would the tourque figures be in this section? Now I'm really confuseled

    edit2: ah. these figures are for the hub bolt are they not? if so, the OP is asking about the CV hub flange on the gearbox itself I believe?
     
    Last edited: Feb 19, 2010
  10. Supercharged Forum Member

    Joined:
    Apr 25, 2006
    Likes Received:
    3
    Ah sorry - yes I was talking about the bolts that actually hold the driveshafts on...

    Just thought i'd better chip in as I've heard of several people having them come undone a couple of months after a clutch change becuase garages are using the wrong data...

    Rubjonny wins the prize for being the only one to actually reading the first post correctly :)
     
    Last edited: Feb 19, 2010
  11. rubjonny

    rubjonny Administrator Staff Member Admin

    Joined:
    Oct 31, 2003
    Likes Received:
    3,330
    Location:
    Bracknell
    oh good, thought i was goin nuts :lol:
     
  12. PAB

    PAB CGTI Regional Host

    Joined:
    Mar 22, 2008
    Likes Received:
    44
    Location:
    Mansfield Notts.
    Just to confirm...

    My question is in regard to the drive flange bolt that holds the flange to the gearbox, NOT the drive shaft bolts.

    When un-doing the bolt it did not feel very tight.
     
  13. rubjonny

    rubjonny Administrator Staff Member Admin

    Joined:
    Oct 31, 2003
    Likes Received:
    3,330
    Location:
    Bracknell
    ok then, that is 25nm, as per the printout PDF from ElsaWin above. :)
     
  14. Toyotec

    Toyotec CGTI Committee - Happy helper at large Admin

    Joined:
    Jul 26, 2006
    Likes Received:
    3,324
    Location:
    Creating Pfredstarke
    Could you send the gearbox code as well just to make sure.
     

Share This Page

  1. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register.
    By continuing to use this site, you are consenting to our use of cookies.
    Dismiss Notice