HELP PLEASE - VAG 3424 (T20198) Front Strut Removal Tool - DIMENSIONS REQD

Discussion in 'Tools, Equipment & Fasteners' started by Dave, Nov 18, 2015.

  1. Dave

    Dave *Very Smart* Pedantic Old Fart Paid Member

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    Hi Folks.
    I need to make a strut removal tool for the weekend.
    Can anyone tell me the dimensions of the lobe on the end.
    Height - Width - Length

    [​IMG]

    [​IMG]


    [​IMG]
     
  2. MUSHY 16V

    MUSHY 16V Moderator Staff Member Moderator

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    no but i use a old ground down screwdriver with a hex on it
    and just put a spanner on the hex and turn and the strut drops out

    i used to use a chisel before that but got fed up with it jumping out halfway through taking the strut out

    you know me i'm a bit RAF lol
     
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  3. mr.brown

    mr.brown Paid Member Paid Member

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    Dave likes this.
  4. Dave

    Dave *Very Smart* Pedantic Old Fart Paid Member

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    Ta so sSon.

    You should know by now that I attempt to do things 'proper like'!
    You must also know that I have spent many hours making special tools to do just one job once!

    Sad or what?

    sDa.

    ?RAF?
     
  5. Dave

    Dave *Very Smart* Pedantic Old Fart Paid Member

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  6. MUSHY 16V

    MUSHY 16V Moderator Staff Member Moderator

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    use a 8mm allen key or one close to that size
     
  7. Dave

    Dave *Very Smart* Pedantic Old Fart Paid Member

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    I have not yet decided what I might use, so thanks for the tip.
    I shall have a look at what old kit I have tomorrow that might suit.
     
  8. MUSHY 16V

    MUSHY 16V Moderator Staff Member Moderator

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    RAF = rough as fuc

    how wide is the slot 6mm plus grind two points down to about the size of the slot and round it a bit
    that way you will have two flats as a stop and it won't spring back when your trying to remove the strut
     
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  9. Dave

    Dave *Very Smart* Pedantic Old Fart Paid Member

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    Quite right!
     
  10. Sirguydo

    Sirguydo Fastest milkman in the West Paid Member

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    I end up with rounded 1/2" and 9/16" Allen keys so I make stuff like that from them :thumbup:
     
  11. Dave

    Dave *Very Smart* Pedantic Old Fart Paid Member

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    That's cos. you don't have the 'TOUCH'!;)
     
  12. mr.brown

    mr.brown Paid Member Paid Member

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    The small one is about 7mm x 4mm and the bigger one 8mm x 5mm. I could get more exact measurements if only I knew how this works -

    [​IMG]
     
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  13. Sirguydo

    Sirguydo Fastest milkman in the West Paid Member

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    No it's from 3/4" UNF cap heads torqued to 400 ft/lbs getting wet and a bit rusty tight in close quarters lol
    I also shear Allen sockets off with my 3/4" impact wrenches
     
  14. Dave

    Dave *Very Smart* Pedantic Old Fart Paid Member

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    That is a very pretty, and cleverly simple, 'Vernier' calliper gauge! My own, about 40 years old, is much more complex and the gradations on it are so small that I can't read them anymore even with my reading glasses on! I now have a cheap and nasty Lidl digital calliper gauge!

    Thanks once again, but your first post is absolutely perfect for my needs! please don't go to anymore trouble on my behalf.
     
  15. Dave

    Dave *Very Smart* Pedantic Old Fart Paid Member

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  16. Dave

    Dave *Very Smart* Pedantic Old Fart Paid Member

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    I was looking in my 'HEX' - ALLEN key drawer for an old 8mm key and saw this. I don't remember making it, but it was before the days of cut-off wheels as the end of the 10mm key has obviously been cut using a tungsten carbide hacksaw blade!
    I'll make something like it from using an 8mm key.

    [​IMG]

    Cut end.

    [​IMG]

    I found this butchered one. Obviously cut with a wheel to make something or other!

    [​IMG]

    First job. Grind the ends to 5.0000000mm. I did both ends so I will have two tools.
    One like T20198 and my own design.

    [​IMG]

    I roughed out the shape on a pair of bench grinders that I have.
    One has a coarse 6" wheel. The other is smaller and has a fine 4" wheel.

    [​IMG]

    I finished the shape on the long end with diamond needle files. The hardest part of this was getting the shoulders dead square!

    [​IMG]

    Turns out it is a uber high quality GKN key I am destroying. Shame they don't make tools any more!

    [​IMG]

    Tomorrow I shall finish the job.
     
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