Mk5 TDI 1.9 - 105 PS - BKC Turbo replacement job > Any manual or advice welcome

Discussion in 'Diesel' started by HPR, Nov 4, 2015.

  1. HPR

    HPR Administrator Admin

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    I have a turbo that makes alot ZZZZZZZZZZZZ noise once a little trottle is applied and the car hardly moves anymore.... going in safe mode

    To replace the turbo, i took a closer look from underneat and from the top.... with little view....
    So i have some questions
    Can the turbo taken off with the inlet manifold still in place ?

    A workshop manual would be great to have ...or atleast some guiding that i know what to expect
    and without to disassemble to much stuff if not needed ...

    Guess some onhere have done this before ?
     
    Last edited: Nov 4, 2015
  2. blis Forum Member

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    We just lost the turbo and apparently high pressure fuel pump. 2K GBP.... grrr Red MK5 1.9TDI
     
  3. GVK

    GVK Paid Member Paid Member

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    Last edited: Nov 4, 2015
  4. HPR

    HPR Administrator Admin

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    Thanks, mine is with a DPF fitted, it looked already no fun job to do.... and now im sure !
     
  5. rocco2litre

    rocco2litre Forum Junkie

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    can you open and close the wastegate by hand?
    maybe just sticky
     
  6. Toyotec

    Toyotec CGTI Committee - Happy helper at large Admin

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    ^^Think he has replaced then turbo since this was written and the car is now back on the road?
     
  7. HPR

    HPR Administrator Admin

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    Yes, its driving again, its not my favorite car job to do.... well tbh nothing on a roadcar.....my respect for those that work on them everyday !

    Tbh this wasnt something i was keen to tackle.... but i started on it after GVK his post ( Btw Thanks again)
    Just before you can really start on it to get acces .....its needed to remove the central part of the subframe , RH driveshaft and downpipe....and from there its quite straightforward.... and i was all to happy that most of the bolts / nuts came loose easily ....otherwise its misery assured...

    After the turbo was off, i could see on the exhaust side that 2 blades were missing....with much movement on the shaft

    Once a new turbo was sourced and fitted back on , after a short testdrive initial the engine was not delivering as it should,
    I guess as the fault was still in the ECU, but after a couple more trips around the fault cleared itself .... Now its all back to normal and on full boost
     
    GVK likes this.

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