removing injectors(pb engine)

Discussion in 'Mk2' started by DC75, Jul 19, 2010.

  1. DC75

    DC75 Forum Member

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    has anybody got an idiots guide to removing the injectors from my 91 gti, the haynes manual may as well be in russian, thought i would get them cleaned as the car is now getting on for 160k.
     
  2. StuMc

    StuMc Moderator and Regional Host - Manchester Moderator

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    If you look at the fuel rail, you`ll see two Allen screws. Undo these and then it`s simply a case of pulling the rail/injectors clear of the head. (after unplugging them of course)

    I say `simply`...you`ll have to remove the ISV, and disconnect a couple of vac lines to gain access, but it should be fairly obvious.

    Once you have the rail out, you`ll see the injectors are held on with clips. These simply slide out, so you can pull the injector off.

    Fitting is reversal of removal, etc. :thumbup:
     
  3. DC75

    DC75 Forum Member

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    spot on, cheers Stu.
     
  4. ktuludays

    ktuludays Forum Member

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    you forgot to mention that they can be a ******* to pull out.
     
  5. rubjonny

    rubjonny Administrator Staff Member Admin

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    and the allen bolts can be a sod to undo as clearance is tight :lol:
     
  6. StuMc

    StuMc Moderator and Regional Host - Manchester Moderator

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    Ah, but if you are the owner of a Bergen `red box` you`ll have nice long reach Allen sockets... ;) :lol:

    [​IMG]

    And, yeah, the rail can be a stubborn tw*t, but nothing a gentle levering can`t solve.
     
  7. rubjonny

    rubjonny Administrator Staff Member Admin

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    i recal the problem was mine were all too long? i wanted to remove the lot from the head with the rail & brackets all together. in the end i split the rail from the brackets that held it on iirc
    something like that. i broke my plastic rail loom holder as well getting it off? hmm ages ago now i really cant remember
     
  8. StuMc

    StuMc Moderator and Regional Host - Manchester Moderator

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    Yeah, if you were to try and remove it with the brackets, it`d be a much more difficult.

    Much easier to remove the rail from the brackets (the two Allen screws I mentioned), then if you really had to, remove the brackets afterwards. DC doesn`t need to remove the brackets, so he`ll be fine.
     
  9. rubjonny

    rubjonny Administrator Staff Member Admin

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    right yeah sounds familiar, the bracket bolts to the head were a mare so i had to split the plastic wire holder from them then pull the rail off leaving brackets in place
     
  10. gticm New Member

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    shall sound like an amature but whats this dub people keep talkin about, dub addict, dub way?!!!
     
  11. rubjonny

    rubjonny Administrator Staff Member Admin

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    vee duble yew ;)
     
  12. DC75

    DC75 Forum Member

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    changed my injectors for a cleaned set today and all i can say about doing it is:- what a pain in the butt!
     
  13. bigbeat

    bigbeat Forum Member

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    Where did you get them done in the end dan?
     
  14. DC75

    DC75 Forum Member

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    i bought a set on ebay but the ones that come out of the black car i will have cleaned by the same people and put in the green car and they clean the set for 46.
    www.injectortune.co.uk
     

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