"Whitey" the slowest never ending Mk2 project

Discussion in 'Members Gallery' started by CrazedDubber, Sep 6, 2016.

  1. CrazedDubber New Member

    Joined:
    Mar 18, 2010
    Likes Received:
    1
    Location:
    Bracknell
    Hello,

    I have been around this forum for a while but I don't really post much. Mainly spending hours researching the exact information I require but never appear to find it.
    I just thought I would create a blog to see how far I have come over the last 7 years with my much loved golf. It was a local car to me originally bought in Henley.
    With 107k and a reasonable amount of history I managed to pick it up off eBay in June 2009 for 500. What was I letting myself in for?

    2009/10:

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    Started to gut it so see what the real condition and then thought oh Sh!

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    Progress declined for a month or so but I managed to cut out the rot on the n/s arch & the boot. I then began to fibreglass (don't ask me why as I know I should have welded it now) , started the filling process & re-sprayed the two front wings. Bit Ratty.

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    By this time the MOT & tax had run out. Luckily my best mate had just bought a flat with a garage he didnt use so he let me have it for a year and a half rent free. I owe him big time!!

    Off to the Garage:

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    Once at the garage the Real work could begin. Countless hours moulding, sanding, masking and prepping ready for paint:

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    Now the primer & paint:

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    Lacquer & offering up of lights.

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    Putting the Trim back on:

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    The Whitey Pad:

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    Once the bodywork was finished I gave it a good service including:
    - Spark Plugs
    - Oil
    - Oil Filter
    - New Rocker Cover Gasket
    - New Front Disks & Pads
    - Changed all of the brake hoses
    - New Thermostat
    - 15 Corsa Steels with 185/55 tyres with loads of tread left.

    D-Day = Time for MOT!!

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    MOT = Failure. Doh!
    - Emissions
    - Hand Brake Cable Snapped

    It Could have been a lot worse but I left the car with the garage for a few days and got them to fit a new clutch too.

    So back to my house it went awaiting the installation of my birthday present from the girlfriend almost two years previously.
    A set of Hot Tuning Coilies and G60 Top mounts. As the free Corsa Steels were ET49 I bought 2 sets of 15mm hubcentric spacers & long bolts to bring them down to ET34.
    I then Sprayed the rear bumper in my back garden a few days after.

    A Bit of Spit and polish a couple of hours before Dubs in the Park:


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    The wheels i started but got to lazy to finish:

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  2. CrazedDubber New Member

    Joined:
    Mar 18, 2010
    Likes Received:
    1
    Location:
    Bracknell
    2011/2012/2013:

    I drove it like this for around a year until I eventually gave into the wheels and decided to get them refurbed. Once they came back freshly
    powdercoated with new rubber and I fitted them I was as happy as a pig in sh*t. I was so happy with the look but my yearn for more power developed
    and I started to look for possible conversions. I decided on a Digi setup but to source everything without a donor car as I didnt have
    the time or space to break.

    December 2012:
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    Aug 2013:


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    Between the time above I made a few road trips all over the country with the misses & friends to start collecting the parts for the conversion.
    This is what I have ended up with & the places I have visited:

    Nottingham:
    Corrado G60 rear axle/discs
    Corrado G60 front ARB
    Corrado G60 carriers, calipers, pads and 280mm discs
    Corrado G60 wishbones
    Corrado G60 Hubs

    Frome:
    G60 rear engine mount
    Polybush gearbox mount
    Upper and Lower front strut brace
    upper rear strut brace
    2.5" Cat back Exhuast System

    Rickmansworth:
    16v Arch kit

    Beaconsfield:
    mk3 16v fuel tank

    Euro's:
    22mm Master Cylinder

    Forums:
    9" Brake servo
    ABF Engine with ECU & Transponder

    Ebay:
    mk3 fuel lines

    Breakers:
    Mk3 ABF wiring loom 20;)


    So.. I started the conversion January/February 2014 and this was as far as I got as we found out we were due our first child.
    Things went a bit stagnant for a while. Well 2 years infact...

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    July 2016:

    This is how she was left for almost 2.5 years.

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    A good wash, the rest of the ancillerys removed from the bay and we were off again.

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    All engine bay rust was then ground away with an angle grinder and metal attachment. It was then treated, etched and sprayed within my
    fabricated spray booth.

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    I always wondered why halfords alpine white was a slightly different shade and a tad creamier. I always put it down to paint fade over 20 years
    but it turns out that its L90B and not L90E [:x]!!

    I am now ready to put the Brake servo/new master cylinder on but I need to get the wiring done first. I am in two minds whether to run some of the
    wiring through the chassis legs to keep it a tad cleaner as I have read that the indicators etc reach without needing to extend. I am
    looking for an aesthetic but functional for track look.
    I was trying to find a picture of a completed abf to mk2 ce2 loom but had no luck so I'll probably post up a picture of mine once I can confirm it is ok & complete.
    This is my current progress...

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    Thanks for reading and hopefully I'll keep you all updated.
     
    Last edited: Sep 6, 2016
    Sirguydo likes this.
  3. Coakers

    Coakers Forum Member

    Joined:
    Feb 26, 2016
    Likes Received:
    87
    Location:
    St Helens
    Looking forward to seeing more updates.. Nice work!

    Sent from my D6503 using Tapatalk
     

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