Audi A4 BTCC / STW engine specs - 305 bhp from an N/A valver.

Discussion in '16-valve' started by A.N. Other, Mar 23, 2009.

  1. A.N. Other Banned after significant club disruption Dec 5th 2

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    Yes, so tilted backwards?
     
  2. Brian.G

    Brian.G Forum Member

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    Yup, if of course its in a golf(easier picture) it would also improve combustion chamber shape, and also lower cr a tad too.
    If anyone is doing this its pretty simple, just make sure you re-counter bore head bolt perches so the spot where the headbolt head sits will be parallel to block face, its often overlooked if the head face is angle milled and youll never get correct torque on the bolts.:thumbup:
     
  3. vrbanana Forum Junkie

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    Could it be CR related, the combustion chamber is quite large and the amount of material that can be removed from the head is limited by the lift/duration of the inlet valves vs pockets in the piston, tilting the head back will allow more parent material to be removed from the head without the inlets becoming too close.

    I take it the angle of the pockets in the pistons are different??

    Probably a million miles off but just a thought off the top of my head, and without reading the rest of the thread [:$]
     
  4. Brian.G

    Brian.G Forum Member

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    Ya, cr has a lot to do with it, but angle mill over parellel mill has the advantage of tilting exhaust and also raising intake port angle, its all a pretty package really!
    Correct on the intake valve info, eye brows need not be deepened further with this method of skimming:thumbup:
     
  5. vrbanana Forum Junkie

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    Any idea on the amount of angle from 90 degrees the heads are? Would be nice to compare angles on the pistons.

    Has anyone seen any VW heads with rollers bearings fitted for the cams? I’ve seen one Cosworth turbo engine and one Vauxhall head with them, both from rally cars, but never any others. With the valves removed you could spin the cams by finger tip and they’d spin for ages
     
  6. Brian.G

    Brian.G Forum Member

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    approx 2.5-3 degrees from what I can see you'd get away with off my drawings, but thats a small bit of a guess.
    Ive read about roller carriers but I think when you really really get down to it there not worth the hassle unless your really trying to shave the max amount out of the engine. But every bit counts I guess, i think they fit them when they have other problems to get around too, room, oiling, and more stuff ive forgot.
    I remember reading though that they hinder the movement off heat from the camshaft to the head(soaks up along valve and follower)compared to the normal style line bored/caps setup.
    Ill dig it out, ive it saved somewhere as ''untitled'' along with the rest of the ''untitled'' files so it might take a while.
     
  7. Brian.G

    Brian.G Forum Member

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    I just thought of something else there the angle milling would do, by milling it so the head is tilted back, and the exhaust valve no longer sitting at 90 degrees, the curtain area between exhaust valve and bore wall is increased, small amount we're talking, but it would make a difference, hmmmmmm....
     
  8. A.N. Other Banned after significant club disruption Dec 5th 2

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    And it's a 84.5mm bore...
     
  9. Brian.G

    Brian.G Forum Member

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  10. HPR

    HPR Administrator Admin

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    on the 16V head its 1.5 / 2.0 degrees
     
  11. INA

    INA Forum Member

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    I see alot of "popular" guys in here ;)
    Probably 1 of the best threads I have read in a very long time :thumbup:
     
  12. RobT

    RobT Forum Junkie

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    BUMP
     
  13. DEX

    Dex Paid Member Paid Member

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    Just to add to comparions...


    Firenza 2279cc

    97mm Bore x 76mm Stroke
     
  14. DEX

    Dex Paid Member Paid Member

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    One of Blydenstein's articles covered it - one of the 2.3 8v head castings had a "hump" in the inlet port floor.

    One head he just reshaped it slightly, one he removed it. Second head flowed noticeably better on a rig, first head made the power (and the midrange torque). He said it was all a matter of swirl and mixing inlet charge properly
     
  15. HPR

    HPR Administrator Admin

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    just came across my notitions i made then.

    Crank 9.8 kg
    rods H ca 500gr
    ABF head but 058 number
    inlet port 50 x 34.5
    exhaust flange 37x 41/42
    head skimmed under 2 degree angle
    ( kc 1.5 degr)
    Head gasket replaced after 2000 km
    Cams get flat spots after about 8000 km
    lobes drilled trough with 8 mm hole
    powergasket ( heat barrier) between head and inlet manifold ( ca 5mm )
    crank sensor on top were distributor is and measuring on flywheel
     
    erreesse likes this.
  16. Brian.G

    Brian.G Forum Member

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    Re made, as in angle of fixture of flange faces?


    Wow, just weighed the standard 2.0L forged crank, 13.5kg(approx)
     
    Last edited: Sep 8, 2009
  17. RobT

    RobT Forum Junkie

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    yes - just to add that comment back into the mix - 2.5mm more off the exhaust side - if the head is 190cm wide, I make that about 3/4 degree
     
  18. Brian.G

    Brian.G Forum Member

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    Ya I was thinking, when you said it necessitates water passages to be remade I was getting worried:lol:
     
  19. RobT

    RobT Forum Junkie

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    thats what the guy said, and he knows his stuff - I guess its a slight reposition but I dont know enough of the consequences of taking 2.5mm of material off to add more info
     
  20. Brian.G

    Brian.G Forum Member

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    I dont see how internal waterways could be re-positioned in a head but I guess he knows more than I do, Interesting stuff Rob.
     

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