Battery light on constantly on VR6 *Now fixed, Thanks*

Discussion in 'Electrical' started by 1990, Mar 8, 2009.

  1. 1990

    1990 Paid Member Paid Member

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    I bought the car with a knackered alternator and swapped it for a second hand one. Since then it been stood for 6 months, I put a new battery on and the battery light stays on, i'm sure the alternator is putting no power out.

    I get 12.5v at the battery while the cars off and 12.0v when the car is started. I put the multimeter to the connector for the blue wire on the alternator and got no reading, then I put it to the big wire and got no reading again.

    Do I need a new alternator? Should I test anything else? Where does the blue wire go?

    [​IMG]
     
  2. AndyG

    AndyG Forum Member

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    the blue wire is the exciter feed, it should have 12volts going to it,
    it gets this 12v feed from the ignition warning lamp in the instrument cluster

    does the warning lamp in the cluster even come on?
     
  3. 1990

    1990 Paid Member Paid Member

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    I didn't test the blue wire, just its connection on the alternator, I'll go do it the other way shortly.

    Yes, the battery lamp on the cluster is what comes on and doesn't go off.
    [​IMG]

    Should I have 12v on the big wire?
     
  4. 1990

    1990 Paid Member Paid Member

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    The blue wire has no power.

    Is the big wire just an earth? Its connected to the bolt for the starter motor/front engine.
     
  5. danTbone Forum Member

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    the big wire from alt to starter to battery.should have around 14v coming form there when the car is idling
     
  6. 1990

    1990 Paid Member Paid Member

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    It looks like the blue wire is broken here:
    [​IMG]



    [​IMG]

    I cant see wher it sould go to though. The guy I got the car off replaced a knackered engine with a good one days before I bought it.
     
  7. danTbone Forum Member

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    the brokon wire should come from alt to the inside of car .
    start at + side of battery follow the power wires back towords the inside of car you should see the other end you need
     
  8. 1990

    1990 Paid Member Paid Member

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    Bummer, the loom has been wrapped in insulation tape that looks pretty recent.

    So what does the exciter feed do? Also is the big wire correct or should it go to the same place as the 'battery to starter' wire?

    Thanks for the help so far.
     
  9. jamiehol Forum Member

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    The main power wire from the alternator should connect to the same terminal as the battery lead does on the starter.

    The blue wire from the alertnator should go to a connector and join to a wire coming out of the loom by the starter motor, eventually the blue wire from the alternator goes to pin 3 on plug F at the fuse box.
     
  10. danTbone Forum Member

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    big wire should come from alt to the starter then to the battery.
    the other wire im not sure what it does. pos to warning light
     
  11. 1990

    1990 Paid Member Paid Member

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    So the wires on wrong at the minute!!!!

    I've found this via a link on mk2vr6.com, is this where you got the other info?

    [​IMG]


    I feel to be making some progress now, maybe I never needed an alternator in the first place.
     
  12. danTbone Forum Member

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    that should be what you are looking for
     
  13. AndyG

    AndyG Forum Member

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    yes that's the correct diagram

    with the ignition on, make sure you've got 12volts on the blue wire going into the alternator, unplug from the alternator if required first
     
  14. jamiehol Forum Member

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    Certainley looks like from your pics you should move the output wire from the alternator to where the battry wire for the alternator goes.

    The other thing that I can't remember is when fitting the mk3 clocks to a mk2 that you need to move some of the wires on the clock loom, and I think one of the ones you move is or affects the battery warning light.
     
  15. 1990

    1990 Paid Member Paid Member

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    Its definately broken. On my picture where you can see the end of the wire should there be a connector there or a continuation of the wire?
     
  16. 1990

    1990 Paid Member Paid Member

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    All i remomber about that is the indicator wires but I only ever did it once about 4 years ago.
     
  17. jamiehol Forum Member

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    i remember having to mess about with the earths for the clocks, i have a spreadsheet somewhere with the pin outs i will see if i can dig it out.
     
  18. AndyG

    AndyG Forum Member

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    looks like there should be a continuation of the wire,
    on your pic, right hand side near the "battery to starter" is a 2 pin connector with a blue wire and a red wire, is that connector pluged into anything or just dangling near the starter motor as that may be it.
    My jetta has a mk3 loom and engine fitted but is diesel, so not all the connectors are the same

    [​IMG]
     
  19. AndyG

    AndyG Forum Member

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    yes you have to move some power/earth feeds but not for the alternator, thats the same on mk2 and mk3 clock looms
     
  20. jamiehol Forum Member

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    The plug with the red/black and blue/black wire is connected to the reversing light switch.

    I would sort out the output wire form the alternator and then check the voltage on the exciter wire with the ignition on but without the engine running.
     

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