Cupracraigs MK2 GTI 20v

Discussion in 'Members Gallery' started by cupracraig, Mar 5, 2018.

  1. Savagesam

    Savagesam Moderator Staff Member Moderator

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    That looks good, I like that idea. I may have to steal that for mine!
     
  2. cupracraig

    cupracraig Paid Member Paid Member

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    started to get the loom in to the car

    [​IMG]

    [​IMG]

    then realised that the engine loom has to come back into the car to the ECU not just the bit for power etc.... so started to strip that down and get that into a position to be able to move that into the car.
     
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  3. cupracraig

    cupracraig Paid Member Paid Member

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    right.. so

    ECU has been re-mapped by tuning technics for:
    K03s - new unit arrived
    Saab Red Tops - Ordered - bosch 0280150431
    VR6 MAF Housing - new unit arrived
    Oversized TIP - Inew unit arrived
    FMIC - Installed
    4 bar FPR - Installed


    Just for my referance.
    Current injectors are:
    AWP--180--317cc--3bar--06A906031BA-


    so i'll have my old Silicon TIP to sell aswell as the 317cc injectors.
    I also have a standard K03/s Silicone TIP in Black that i will be selling as i've got the over sized one coming for the 3" MAF
     
    Last edited: Oct 21, 2020
    erreesse likes this.
  4. costel1969

    costel1969 Paid Member Paid Member

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    I would put the windscreen in last for what it's worth - much easier for fettling with it out
     
  5. cupracraig

    cupracraig Paid Member Paid Member

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    yeah i think thats what i will do. dash can be loosened out when required
     
  6. cupracraig

    cupracraig Paid Member Paid Member

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    This Thickkkk Boiiii arrived today

    [​IMG]
     
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  7. cupracraig

    cupracraig Paid Member Paid Member

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    the MAF i ordered was the right size but the sensor fitment was not quite right and it would not go in.

    I have just paid £50 for one from heritage
    Air Mass Meter VR6 021-906-462

    at least i can send this one back if its wrong




    update..(next day)
    That MAF was correct and the 1.8t Sensor slotted right in
     
    Last edited: Oct 15, 2020
  8. cupracraig

    cupracraig Paid Member Paid Member

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    Refurbished K03s has arrived. I bought it knowing its missing the stud but its had all the bearings and seals replaced so its all good for what i want. lets face it, im not really pushing the limits on power at about 230.

    upload_2020-10-21_9-42-2.png
     
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  9. cupracraig

    cupracraig Paid Member Paid Member

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    Little update,

    • Turbo fitted and torqued to spec with new crush washers and new gaskets for the oil lines.

    • Oversized TIP installed, i trimmed about 15mm off the bit that joins on to the turbo and had to bend the water line out a little to allow it to fit

    • SAAB Red tops have arrived, i got stung on a customs charge, but still think i came out ok on them, i put them onto the rail today and they sit in the inlet nicely as it was a BAM inlet..they sit a little higher so i need to just make a couple of spacers for the bolts that secure the fuel rail to the inlet manifold.

    • lightling loom extension completed to the near side

    Brake lines all done up tight

    Jobs to do:
    • Extend the loom for the ignition amplifier
    • Run the battery cable and identify the place to secure the junction box and Battery
    • Install the engine for final loom position testing
    • Power it all up and check for wiring errors
    • Install the dashboard
    • Secure all the cables in place
    • Fill with fluids (oil, coolant)
    • Run the engine, inspect and check for codes
    • Re-install the remaining interior
    • Re-install the remaining engine bay components
    • Buy and install a new front window
    • drive it, drain some oil and check for any issues (should not be anything mechanically wrong, the engines healthy and not been touched, its only if the turbo is upset and that should be evident pretty quickly)
    • Get using it again and enjoy it like i used to, but now with another 40bhp

    i'm sure i've missed small things off of here, but will add as i go.
     
    Savagesam and costel1969 like this.
  10. Savagesam

    Savagesam Moderator Staff Member Moderator

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    I count the days when my list will be this small.

    keep it up!
     
  11. cupracraig

    cupracraig Paid Member Paid Member

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    this is like my basic list, im sure theres loads more that will show its head
     
  12. cupracraig

    cupracraig Paid Member Paid Member

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    Spent a few hours on Saturday afternoon putting the engine in place and just bolting that in.

    one thing that has popped up is that with the boost pipes in place, the fuel rail is now in a place that won't allow for the fuel pipes to attach. This is because the Saab red tops sit differently and raise the fuel rail up about 10mm. so i'm not sure what the options are in relation to that at this point...shouldn't be a huge issue, i might have to warm rail pipes and bend them into position a little better...or fit something different.

    i should now be in a better position to see how the loom fits now though
     
  13. jshep73 Forum Member

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    Very nice Craig.

    Have you been on track with your motor?
     
  14. cupracraig

    cupracraig Paid Member Paid Member

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    No, i've never been on track, its something i'd like to try though. I'm not arsed about going quick or anything, just think it would bea fun thing to do.

    i see your location is Bristol, what part are you from?
     
  15. jshep73 Forum Member

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    I'm in Stoke Gifford. Never taken the mk2 on a track either, had a date booked this month at Castle Coombe but its all cancelled due to Covid.

    Yeah, I'm not too concerned about driving as quick as possible, just looking for a good day out! Hopefully next year!

    Where are you? I assumed Devon or Cornwall
     
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  16. Savagesam

    Savagesam Moderator Staff Member Moderator

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    Once you’ve driven on track you realise just how slow you drive on the road, even when you’re bombing around the B roads.

    I recommend it to anyone, it’s so addictive.
     
  17. cupracraig

    cupracraig Paid Member Paid Member

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    It's always the prep thats put me off, having to take all the things with you. i appreciate what you are saying though. Maybe this year now im done with the major mods for winter... obviously just pending on getting the car back on the road soon
     
  18. Savagesam

    Savagesam Moderator Staff Member Moderator

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    We took a few bags of tools, jack and stands. Some random spares like coolant hoses etc.

    other than that, turned up, ragged it around and drove it home! After crashing.

    I hope to see you there one day!
     
    cupracraig likes this.
  19. cupracraig

    cupracraig Paid Member Paid Member

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    Well.... ITS ALIVEEEEEE... i didnt ruin it all re-wiring it!

    i've filled it with oil and it runs. So now i have to pull all the wires back through and wrap them and then get onto the job of re-building it all
     
    davkav, oldnick, dodgy and 1 other person like this.
  20. cupracraig

    cupracraig Paid Member Paid Member

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    Sandford, just outside weston. I don't think theres many of us in this area..at least, not many active on the forum
     
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