mk4 style stub axel on a mk2

Discussion in 'Chassis' started by MUSHY 16V, Jun 26, 2008.

  1. NormanCoal Forum Member

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    if you want to have 256 vented rear brakes, then it is possible, but it will mean spending a couple of quid, and also having a 10mm wider track per side

    parts needed,
    5 stud rear stub axle complete with flange from the rear of 5 stud polo fitted with rear discs
    a pair of stub axle spacers that incorporate the mounting ear's for the caliper carrier
    a pair of rear calipers and carriers from a 4wd MK4 platform car (ie 4 motion golf, S3, TT etc)
    a pair of rear 256 vented brake discs from a MK4 platform car, ie Golf 4 V5, GTi anni, TT, S3 etc etc

    The parts you can pick up from a scrappy fairly cheaply, the stub axle spacers (with mounting ears) I can supply along with the longer bolts - PM me if interested
     
  2. MUSHY 16V

    MUSHY 16V Moderator Staff Member Moderator

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    yes the spacer/bracket is the most inportet bit to get the rest is easy to get
    it only seams to be on a small number lupo that have it
    must have been to use up old rear beams when thay went to 5 stud setup or some thing
    like that
    so Bups01 i would get it if i was you
    as vw is the only other place that i no of
    other than making one
     
    Last edited: Oct 1, 2008
  3. NormanCoal Forum Member

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    When I talk about the spacer that incorporates the mounting ears for the calipers carrier, they are custom designed and made - the reason for that is that the 2wd carriers for vented 256mm applications are very hard to get, but the 4wd versions are a lot easier (as they were fitted to a lot more cars), so custom parts had to be made to get all these parts to bolt together and work properly

    The other point to make is to ask why are you thinking of putting 256mm rears on? The rears do little work in terms of braking, and you need to be careful of the amount of friction that can be applied front to rear - not trying to teach anyone to suck eggs here, but if you get that distribution % wrong and have to apply sudden heavy force to the brake pedal, then you can end up with the rears locking before the fronts and the consequences that follow.
    To give an indication, I have 330mm 4 pots on the front, along with an adjustable in car bias valve - the 256mm rears are more than overkill on my car, the bias is near enough fully wound off the rear to prevent them locking before the fronts. standard sized solids are more than adequate, especially when using the antiquated standard rear brake compensator - the only reason for doing this conversion in my eyes (the MK4 style stub axles) is to get the better bearing, the taper roller parts as used on MK2/3 golfs are rubbish in comparison
     
  4. MUSHY 16V

    MUSHY 16V Moderator Staff Member Moderator

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    yes the polo disk with the mk2 calliper more than a nuff
    i only changed to the polo setup for the separate hub and disk
    to make it easy to chage disk's
    i have 280mm on the front
     
    Last edited: Oct 2, 2008
  5. MUSHY 16V

    MUSHY 16V Moderator Staff Member Moderator

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    another good point is all the cars fitted with the 256mm setup are a lot hever than a mk2
    and all have abs witch most mk2 golf dont have
     
  6. Bups01 Forum Member

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    Ok ive managed to get the stub axles/callipers/carriers/disks/pads off a Seat Cupra R for trial fitment, now what i need to know is where do i get the spacer brackets/longer bolts from?
     
  7. NormanCoal Forum Member

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  8. MUSHY 16V

    MUSHY 16V Moderator Staff Member Moderator

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    p/n6E0501466A and 6E0501465A no 16 is watt the part looks like and bolts M10x40
    [​IMG]
    ps very cheep from vw
     
    Last edited: Oct 10, 2008
  9. MUSHY 16V

    MUSHY 16V Moderator Staff Member Moderator

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    9.95 Euro's about 12.50 +vat each
     
    Last edited: Oct 10, 2008
  10. Bups01 Forum Member

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    Thanks MUSHY 16V :)

    Ok :lol: May need a set of wheel bearing kits for both sides too & dust sheilds for both sides, pm me with some figures and we go from there..:)
     
    Last edited: Oct 10, 2008
  11. MUSHY 16V

    MUSHY 16V Moderator Staff Member Moderator

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    wheel bearing are not as cheep[:^(] but the dust sheilds will be
     
  12. Bups01 Forum Member

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  13. MUSHY 16V

    MUSHY 16V Moderator Staff Member Moderator

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  14. MUSHY 16V

    MUSHY 16V Moderator Staff Member Moderator

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    p/n6E0501466A and 6E0501465A
    [​IMG]
     
  15. G60Dub

    G60Dub Forum Member

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    Been reading this thread and I'm now considering updrading to MKiv hardware given I have two pet hates - 1 Brake fluid and 2 Changing rear disks.

    I was going to go widetrack by machining a spare set of MK3 rear stub axles and fitting these behind my existing MK3 axles but if I go MK4 and use the Polo backmounts with the ears for the calliper hanger will this increase my track. I'm looking for 20mm (e.g. 10mm per side)?
     
  16. MUSHY 16V

    MUSHY 16V Moderator Staff Member Moderator

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    [​IMG]
    if you use the bracket above with the mk4 stub axle and hub it may increase the track
    but thare is a good chance it may be the same as you have at the moment
    and with this setup you will have to use the mk4 caliper carrier
    wether you use mk3 or mk4 calipers

    EDIT mk4 stub axles and hub do not fit polo or golf mk1/2/3 rearbeams or polo 6n stub axles
    thanks for that ryanp
    27/01/2009
     
    Last edited: Jan 27, 2009
  17. M7R

    M7R CGTI Regional Host

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    im looking at doing discs on the back on the mk1, I was going to use mk2 stub axels and calipers etc, but am i better off going this route using the mk2 calipers and carriers, but then having polo stub axels and discs?
     
  18. MUSHY 16V

    MUSHY 16V Moderator Staff Member Moderator

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    yes its much better and makes it a a lot easier to change the disks
    if you use the parts i used you can use the mk2 calipers and carriers just need the longer
    alan bolt from the polo or do as i did and go to a hex bolts
    if you can get the polo carriers and calipers that would be even better
    thare is two size of calipers 34mm and 38mm the same two sizes the mk2 has
    any polo with rear disks from 1995 to early 2002 is what you want
    a tdi and gti polo is you best bet
    after 2002 that it changes to the mk4 type
    witch you cant use the mk2 carriers with
    i got my one's from a 2001 polo tdi


    hear is a list of part numbers i used
    right side
    stub axle =6n0501118
    hub compleat with nut and cover and ABS ring = 6x0598477
    splash sheald = 6n06 156 612
    brake disk = 6n0 616 601a
    bolt stub axle to beam =n90758901 (4 of per side) M10x30
    bolt for brake carrier =n90740301 (2 of per side) M10x1.25x30

    left side
    stub axle =6n0501117
    hub compleat with nut and cover and ABS ring = 6x0598477
    splash sheald = 6n06 156 611
    brake disk = 6n0 616 601a
    bolt stub axle to beam =n90758901 (4 of per side) M10x30
    bolt for brake carrier =n90740301 (2 of per side) M10x1.25x30
    remember you will need grind flat one corner of the mk1 rear beam to fit ether setup mk2 or polo
    __________________
     
    Last edited: Nov 5, 2008
  19. turbotommy Forum Member

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    Anyone fancy doing a step by step guide for this???
    Managed to get another complete ibiza/polo rear axle for the swap but not sure where to start.
     
  20. MUSHY 16V

    MUSHY 16V Moderator Staff Member Moderator

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    yes this is getting a bit confusing now if mods will lock this i will make a new thead
    from scrach
    can thay make the new one a sticky
    now see polo/ibiza stub axle on a golf mk1 to mk3 guide

    EDIT mk4 stub axles and hub do not fit polo or golf mk1/2/3 rearbeams or polo 6n stub axles
    thanks for that ryanp
    27/01/2009
     
    Last edited: Jan 27, 2009

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