The one that tried to get away ....

Discussion in 'Members Gallery' started by Nicko, Apr 1, 2016.

  1. Nicko Forum Member

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    Goodbye old rusty drum brake rear axle

    [​IMG]

    Just waiting on the new stainless axle to body bolts and can mount up the new one. Then all that's needed is new handbrake cables and 2x braided hoses for axle to body
     
  2. Nicko Forum Member

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    A bit more progress today

    Started to strip the old ABF and rob parts for the new one

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    Actually kinda glad that i'm taking the time to do this because it's making me realise that it wasn't done properly the first time around (Frustratingly)
    Bolts missing and inappropriate parts used in a few places
    Anyways, it's getting there now....

    Took the battery out the bay and toyed with a few places of where to put.

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    Thinking here
    It'll be hidden under the false floor and i'll make a hatch for easy access

    Spray booth in use

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    Leaving over night to see if bits need another coat or not but looking ok so far

    And, how i left the new motor for the night

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    (Not the greatest shot as it was already dark)

    There are still bits and pieces that need sorting, such as:
    Coolant hoses
    Alternator needs painting properly
    And probably some other bits along the way

    Just hoping everything's all sweet with it

    Still waiting on a few nuts and bolts, handbrake cables and need to collect the rear braided hoses for axle to body...
    Waiting on postage this time of year is always interesting
     
  3. notenoughtime

    notenoughtime Moderator Moderator

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    Coming along nicely! :thumbup:
     
  4. Nicko Forum Member

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    Thanks buddy

    It's strangely satisfying ripping out all the rusty nuts and bolts and replacing them with nicely greased stainless ones :)
     
  5. notenoughtime

    notenoughtime Moderator Moderator

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    You need to get rid of those old gold wheels I think! :o
     
  6. Nicko Forum Member

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    Because you want them or because of the colour?

    Still haven't had the guts to sort out the pedal box yet
     
  7. notenoughtime

    notenoughtime Moderator Moderator

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    Think they would suit my car lol

    Why not? What's the issue your worried about?
     
  8. Nicko Forum Member

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    haha i thought so
    It might sound stupid but i've been waiting to get another set of RM's for years now

    Still gaining experience with the welder and tying to work out the proper positioning for it
     
    Last edited: Dec 14, 2016
  9. Nicko Forum Member

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    Managed to get the ABF a little bit further along

    [​IMG]

    Still need:
    Coolant hoses
    Oil cooler
    A few senders
    New hose clamps

    Also got the rear beam fitted up
    (It will need tracking/alignment etc sorted when back on the road)

    [​IMG]

    Still need:
    Braided hoses for beam to body
    Fit handbrake cables

    Once that's done it's onto under sealing and can start work on the bay/interior
     
  10. Nicko Forum Member

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    Swung by Classic-VW Mark's place today and collected the final rear braided hoses

    [​IMG]

    Also got a proper chance to hang out with a cup of tea and a few rounds of Battlefield
    Now just need to fit them and properly adjust the handbrake cables then that's the rear end all finished
     
  11. Nicko Forum Member

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    I hope everyone had an enjoyable Christmas
    Managed to get the rear hoses fitted before the festive time - Now i'm thinking that i might have ordered the wrong handbrake cables as they seem to be way too long

    Managed also to get the rear hardlines installed

    [​IMG]

    Just need to get that damn pedal box fitted and can crack on with the rest
     
  12. notenoughtime

    notenoughtime Moderator Moderator

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    Are you having trouble with slave cylinders due to the floor? That looks to be my issue but yet to actuall get in and try it
     
  13. Nicko Forum Member

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    yeah that's the main issue i've noticed.
    I've been checking out other builds using floor mounts to try and get some ideas but still yet to come up with something
     
  14. notenoughtime

    notenoughtime Moderator Moderator

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    I've been looking into this, maybe angle the pedals up with false floor in Front
     
  15. Nicko Forum Member

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    That's what i was wondering.. Not by much but enough to raise slightly and follow the line of the floor
    When are you planning on tackling yours?
     
  16. Nicko Forum Member

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    It's been a while but managed to get a few bits started and sorted today -
    Ran the lighting loom through the chassis leg and out the grommet in the foot well
    Started stripping the engine loom and removed the front panel
    Made up some alternate handbrake guides but might need some slight tweaking

    [​IMG]

    No turning back now i guess

    Also had a play with the new dash display

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    Thinking the rev counter needs to move slightly to accommodate the digi speedo but will get to that later

    Came across this under a bundle of electrical tape

    [​IMG]

    Interesting
     
  17. notenoughtime

    notenoughtime Moderator Moderator

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    Nice to see some progress :thumbup:

    Not sure on the card dashboard
     
  18. Nicko Forum Member

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    haha i thought it gave it a nice wood look
    The Carbon wrapped ABS plastic has arrived now but going to wait until i've got the speedo before cutting it up
     
  19. Mk2Singh Forum Member

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    Nice progress dude
     
  20. Nicko Forum Member

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    Thanks guys
    Had a chance to get a little bit more done today

    Let's get these holes filled

    [​IMG]

    Slow process and still in the very early days with the welder
     

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