I`m planning on fitting Megasquirt to my MK2 ABF.. Progress in this thread.

Discussion in 'Throttle bodies & non-OEM ECUs' started by Nige, Mar 19, 2009.

  1. 3hirty8ight Forum Member

    Joined:
    Oct 28, 2005
    Likes Received:
    109
    Location:
    United Kingdom
    It falls to bit and destroys your engine seems to be the general consensus!
     
  2. Brookster

    Brookster Paid Member Paid Member

    Joined:
    May 17, 2004
    Likes Received:
    150
    Location:
    M1 J40
    The main reason i didn't fit one to my Eurospec crank which will be reving to 8200k with these cams and lifters.
     
  3. Toyotec

    Toyotec CGTI Committee - Happy helper at large Admin

    Joined:
    Jul 26, 2006
    Likes Received:
    3,323
    Location:
    Creating Pfredstarke
    What?? Who said that.
     
  4. Nige

    Nige Paid Member Paid Member

    Joined:
    Dec 12, 2006
    Likes Received:
    2,138
    whatever the std limit is, its fine. I rev mine a lot, spends nearly all its life between 4500 and the limiter and it hasn`t fallen apart yet ;)
     
  5. tshirt2k

    tshirt2k Forum Junkie

    Joined:
    Oct 21, 2004
    Likes Received:
    325
    Location:
    Herts
    What's this C31 thing?[:s] i have it installed on mine. looks like i have a 0.1uF, read something about changing it to a 0.01uF??

    Taken from the manual.

     
    Last edited: Oct 14, 2009
  6. vw_singh Events Team Paid Member

    Joined:
    Oct 29, 2003
    Likes Received:
    793
    Location:
    United Kingdom
    Only seems to be a problem on very high revving engines i.e. 8k+rpm etc

    Gurds
     
  7. vw_singh Events Team Paid Member

    Joined:
    Oct 29, 2003
    Likes Received:
    793
    Location:
    United Kingdom
    :thumbup:

    Gurds
     
  8. Mike_H Forum Addict

    Joined:
    Oct 16, 2004
    Likes Received:
    17
    Location:
    iQuit
    I'm really looking forward to the photo-storybook when you start setting it up!
    :thumbup:
     
  9. Nige

    Nige Paid Member Paid Member

    Joined:
    Dec 12, 2006
    Likes Received:
    2,138
    er, I dunno, I`m just going by what Eddie told me [:s]

    In my kit, C31 is 0.001F
     
    Last edited: Oct 15, 2009
  10. Nige

    Nige Paid Member Paid Member

    Joined:
    Dec 12, 2006
    Likes Received:
    2,138
    Just for the sake of completeness, here`s a simple schematic of the sensors / injectors that will feed / be fed by the MS (Megasquirt) ECU. I won`t be using the Idle valve part of the diagram (pin 30). I will be using the 60-2 hall pickup from the crank toothed wheel operating an EDIS coilpack and will be blanking off the standard distributor to try and keep it as simple as possible and moving parts to a minimum.

    [​IMG]

    [​IMG]

    The kit is assembled using the following assembly instructions.
    Assembly Instructions
     
  11. tshirt2k

    tshirt2k Forum Junkie

    Joined:
    Oct 21, 2004
    Likes Received:
    325
    Location:
    Herts
    Injectors can be supplied of the existing feed from the fuse box. Also diagram doesn't show reference supply for the Hall sensor. Iv'e connected mine to pin 28.
     
  12. Nige

    Nige Paid Member Paid Member

    Joined:
    Dec 12, 2006
    Likes Received:
    2,138
    Ah, so the Hall Sensor on the ABF is a 3-wire one ? You see, I`m learning something every day :thumbup: [:D]
     
  13. tshirt2k

    tshirt2k Forum Junkie

    Joined:
    Oct 21, 2004
    Likes Received:
    325
    Location:
    Herts
    Alot of the diagrams show two wires. Had me confused.
     
  14. Nige

    Nige Paid Member Paid Member

    Joined:
    Dec 12, 2006
    Likes Received:
    2,138
    Here goes...., What I hope to be a very detailed build and install [:D]

    Using the following Assembly Instructions.

    Step 1c.
    Use an Ohmmeter (digital multi-meter set on resistance) to check the resistance between the three voltage regulator holes. The voltage regulator is U5, near the DB9 connector in the top left side of the board (on the heat sink). The resistance between any two of these three holes should be infinite.
    [​IMG]

    Step 1d.
    Trial fit your PCB in the enclosure before soldering anything to it.
    [​IMG]

    Step 1e.
    Prepare the heat sink. (This comes with the kit from Glensgarage.)

    Step 2.
    Now we will install the two 'external' connectors, the DB9 and DB37.
    [​IMG]

    Soldering using 0.6mm Solder.
    [​IMG]

    The completed D9 Pin.
    [​IMG]

    The 40-pin DIP socket.
    [​IMG]

    4. Next, you are going to install the components that make up the power supply, and then verify operation. The first part to install is the 'Perry' Metal Oxide Varistor MOV1
    [​IMG]

    Trim the excess from the back of the circuit board.
    [​IMG]

    5. Install the capacitor C15 (102 marking)
    [​IMG]

    Installed C15
    [​IMG]

    6. Install and solder C16, 22 microFarads (F), 226 marking - make sure polarity is observed. It has a small “+” near the positive lead. The longer lead is also always the positive lead.

    Looking at the component closely, you can see the labelling +++
    [​IMG]

    On the Circuit board, the hole for the + leg is shown by a square on the layout (shown by the pencil)
    [​IMG]

    C16 Component installed.
    [​IMG]

    7. Install and solder C17 - make sure polarity is observed.
    [​IMG]

    8. Install and solder C18
    [​IMG]

    9. Install and solder C19
    [​IMG]

    10. Install and solder C23
    [​IMG]

    11. Install and solder C22
    [​IMG]

    12. Install and solder D9 - make sure banded end is installed correctly as per board. To do this, make sure the end of the diode with the band on it goes to the end of the silkscreen (at D9) that has the band nearest it.
    [​IMG]

    13. Install and solder D10 - make sure banded end is installed correctly as per board.
    [​IMG]

    14. Install and solder diode D11 - make sure banded end is installed correctly as per board.
    [​IMG]

    15. Install and solder D12 - make sure banded end is installed correctly as shown on the printed circuit board
    [​IMG]

    16. Install and solder diode D13 - make sure banded end is installed correctly as per the board.
    [​IMG]

    17. Install and solder diode D19 - make sure banded end is installed correctly as per the board
    [​IMG]

    18. Install and solder L1 {M8388-ND, inductor, 1H, small coil of wire with leads}. Space the inductor about 1/8” (3mm) off the PCB to avoid shorts on the traces underneath.
    [​IMG]

    [​IMG]

    To Be Continued.. [:D]
     
    Last edited: Oct 17, 2009
  15. Crispy 8V CGTI Committee - Club Secretary Admin

    Joined:
    Oct 23, 2003
    Likes Received:
    116
    Location:
    NW
    Great build up pics


    the difference in the capacitors is nothing more as a signal filtering section of circuit

    as for the hall sensors / crank sensors differ depending on the type of the sensor

    a hall sensor is more of a on/off switch signalling the coils in stock systems
    the crank is similar altering the frequency with the high/lows

    this is partly why crank sensors have a 3 wire config to create the magnetic field, normally giving out a 12V- pulse
     
  16. tshirt2k

    tshirt2k Forum Junkie

    Joined:
    Oct 21, 2004
    Likes Received:
    325
    Location:
    Herts
    Gonna be lots of pics in this one. A photographic version of the megamanual.:thumbup:
     
  17. Nige

    Nige Paid Member Paid Member

    Joined:
    Dec 12, 2006
    Likes Received:
    2,138
    Sorry [:$]

    I can just skip the photos if you think it best ? It`ll obviously be easier for me, but I thought photos of every stage may help ? [:s]
     
  18. tshirt2k

    tshirt2k Forum Junkie

    Joined:
    Oct 21, 2004
    Likes Received:
    325
    Location:
    Herts
    It's your thread, weren't complaining:) . It'll be good for people who are going to attempt to build one. Also may help when it comes to making choices for tach inputs etc when using the same engine. I had to do alot of searching when doing mine.
    It may not be right yet.[:$]
     
  19. Nige

    Nige Paid Member Paid Member

    Joined:
    Dec 12, 2006
    Likes Received:
    2,138
    I`m not sure how I`m doing that on mine yet either :lol:
     
  20. Toyotec

    Toyotec CGTI Committee - Happy helper at large Admin

    Joined:
    Jul 26, 2006
    Likes Received:
    3,323
    Location:
    Creating Pfredstarke
    I will cover this in a newly started "How to" thread.

    Just come from out so tired now so will update tomorrow.
     

Share This Page

  1. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register.
    By continuing to use this site, you are consenting to our use of cookies.
    Dismiss Notice